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Pipe Station Automatic Welding System
Unigue pipe root pass welding procedure
Patent open headstock design
Brief
The pipe welding tool series system is used for welding pipe to pipe, pipe to flange, pipe to elbow, pipe to tee etc. It can realize the pipe automatic centering, automatic (manual) clamping, and stable rotation by means of patented headstock technology. It can be used for automatic processing of root pass, filling pass, and cap pass, in cooperation with arc voltage controller (AVC), monitor and so on.
Features
Easy load and unload by open design;
Avoid axial jumping during the rotation;
Avoid radial jumping during the rotation
Motor-driven three-jaws clamping, automatic centering to minimized labor intensity;
AC servo motor driven, large speed adjustment, quick response, high accurate;
Gear/sprocket drive for high transmission efficiency, big load ability to adapt to poor working conditions.
Specification
| Item | KB230 | KB370 | KB500 | KB630 | KB760 |
| Rotation Speed (Servo control) | 3.7r/min | 4.3r/min | 3.5r/min | 2r/min | 2.26r/min |
| Maximum Torque | 2500N.m | 2900N.m | 7000N.m | 20000N.m | 20000N.m |
| Welding Diameter | φ34～φ230mm | φ114～φ370mm | φ219～φ500mm | φ60～φ630mm | φ219～φ760mm |
| Payload | 550kg | 1300kg | 3000kg | 5000kg | 5000kg |
| Motor Power | 1.3KW | 1.3KW | 3.0KW | 4.4KW | 4.4KW |
| Rotation Center Height | 600mm | 780mm | 950mm | 1190mm | 1280mm |
| Dimension | 550×440×830 | 774×500×1135 | 1000×630×1420 | 1750×1200×1945 | 2100×1090×2140 |
| Clamp Method | motor-driven | motor-driven | motor-driven | servo motor driven | manual |
